Rebar Sizes and Prices: Concrete Prices by Diameter, Length, and Region 2026
Buyers typically pay for rebar based on diameter, grade, length, and delivery factors. The cost to stockpile typical sizes ranges from per-foot pricing to per-ton quotes, with regional price shifts and accessory costs affecting the total. This article breaks down current pricing and the main price drivers for rebar sizes and prices across the United States.
| Item | Low | Average | High | Notes |
|---|---|---|---|---|
| Rebar by Diameter (per foot, typical sizes #3–#8) | $0.60 | $0.95 | $1.40 | Smaller sizes cost less per foot; larger sizes cost more per foot. |
| Rebar by Diameter (per ton, #3–#8 common grades) | $700 | $1,000 | $1,500 | Prices vary by grade and region; ton basis is common for bulk orders. |
| Grade 60 vs Grade 75 (per ton premium) | $0 | $150 | $350 | Grade upgrade adds material cost. |
| Delivery Fee (regional, per load) | $50 | $150 | $400 | Distance and access influence delivery charges. |
| Cut/Bend Services (per ton or per lot) | $50 | $120 | $260 | Labor and machine time affect cost. |
| Epoxy-Coated Rebar (premium per ton) | $150 | $300 | $500 | Corrosion resistance adds material cost. |
| Minimum Charge or Booking Fee | $0 | $50 | $150 | Some suppliers charge for small orders. |
Assumptions: Midwest to Southeast regional markets, standard A615 Grade 60, common lengths 20 ft to 60 ft, typical delivery radius.
Rebar Size Options: Diameters, Weights, and Typical Uses
Understanding diameter helps estimate strength and material weight. Common sizes include #3 (0.375 inch), #4 (0.5 inch), #5 (0.625 inch), and #6 through #8 (0.75–1.0 inch). Per-foot costs rise with diameter, while total weight increases with length. For residential slabs, #4 and #5 are often adequate; structural beams may use larger sizes.
Assumptions: Standard reinforcement for slabs and footings, typical grid spacing, normal concrete cover.
Price Ranges Tied to Diameter and Grade
Prices vary by diameter and steel grade. Per-foot estimates roughly range from $0.60 to $1.40, while per-ton quotes span a broader window from $700 to $1,500 depending on grade and market. Smaller diameters stay toward the lower end; higher grades or larger diameters push costs higher.
Assumptions: Grade 60 baseline, standard lengths, no specialty coatings unless noted.
Regional Variations: How Location Shifts Rebar Pricing
Regional factors such as local steel production, tariffs, and transport influence price. In the Northeast and West Coast, base metal costs and freight may push totals higher than in the Midwest or South. Anticipate a 5%–15% regional delta on typical diameters and grades when comparing quotes.
Assumptions: Deliveries within 50 miles, typical seasonality, no overtime surcharges included.
Unit Cost Versus Bulk Cost: Per Foot vs Per Ton Calculations
Projects often price rebar by the ton for bulk orders or by the foot for small jobs. A per-foot price of $0.75–$1.40 translates to roughly $1,500–$2,800 per ton, depending on diameter and grade assumptions. For larger pours, vendors quote by ton to reflect handling, cutting, and wastage.
Assumptions: 20–60 ft lengths, normal waste factors, standard bundles and palletization.
Material Grades and Cost Impact: Grade 60, Grade 75, and Corrosion-Resistant Options
Grade 60 is the baseline for most concrete work. Upgrading to Grade 75 adds strength and ductility but also increases price, often by $100–$300 per ton depending on current markets. Epoxy-coated or stainless options can push costs by $150–$500 per ton.
Assumptions: Structural use considerations, environment not facing extreme chloride exposure.
Labor, Handling, and Installation Costs
Installing rebar adds labor costs beyond material. Typical labor rates range from $75–$125 per hour per crew, with time estimates of 1–3 hours per 1,000 linear feet for basic placement and tying for smaller projects. Handling, tying, and minor cutting increase the cost, especially on irregular layouts or tight access sites.
Assumptions: Standard site access, no crane required, manual tying predominant.
Cutting, Bending, and Fabrication Fees
Fabrication costs depend on the complexity of bends, the number of pieces, and required tolerances. A common range is $50–$260 per ton for cutting and bending, depending on the number of unique pieces and the complexity of the layout. For large projects with many bends, shop fabrication may reduce field labor.
Assumptions: Typical 90-degree and 180-degree bends, standard bar sizes, no specialized coatings.
Delivery, Unloading, and Access Charges
Delivery fees depend on distance, load size, and site access. A typical delivery fee is $50–$150 for nearby sites, rising to $200–$400 for longer hauls or remote locations. Unloading and staging may add labor time and equipment use fees on site.
Assumptions: Grounded delivery, standard palletized bundles, no crane for unloading.
Add-Ons and Premium Options: Epoxy-Coated, Threaded, or Stainless Rebar
Specialty rebar options increase the total. Epoxy-coated rebar can add $150–$300 per ton, while threaded or deformed bars may add smaller premiums. Stainless or corrosion-resistant variants may exceed epoxy-coated costs by several hundred dollars per ton, depending on market availability.
Assumptions: Coastal or aggressive environments where corrosion risk is higher.
Quote Comparison Checklist: What to Ask Suppliers
To compare quotes accurately, request a breakdown by: diameter, grade, length, quantity, cutting/bending services, delivery distance, and any premiums for coatings or specialty bars. A transparent quote helps identify value from freight and fabrication charges rather than material alone.
Assumptions: Quotes reflect the same lot size and delivery terms for apples-to-apples comparison.
Three Real-World Quote Scenarios
Scenario A: A 2,000 ft residential slab using #4 Grade 60, local delivery, no fabrication. Estimated material: $1,900–$2,800; labor: $1,200–$2,000; delivery: $100–$200; total: $3,200–$5,000.
Scenario B: A 6,000 ft commercial slab with #5 Grade 60, some bends, epoxy coating, delivery 60 miles. Material: $6,000–$9,000; fabrication: $600–$1,200; coating: $900–$1,500; labor: $4,000–$6,000; delivery: $150–$350; total: $11,650–$18,050.
Scenario C: A 1,200 ft footing with Grade 75, no coating, nearby delivery, basic tying. Material: $1,400–$2,100; labor: $900–$1,400; delivery: $60–$150; total: $2,360–$3,650.
Assumptions: Local markets reflect typical labor rates and standard project scopes as described.